Nassau County, Nassau County
Branded Staff Apparel, Printed and Shipped Same Day
When you launch a new class or program, your team needs branded apparel ready on launch day, not a week later. We print and ship standard DTF orders the same business day they arrive, giving fitness studios the speed to scale their brand on their timeline.
Why Same-Day Production Matters for Studios
A new yoga class, a merchandise launch, or a seasonal staff redesign has a timing window. Orders placed by 3 PM Eastern on a business day arrive at our Huntington facility, get printed, inspected and packed that same day, and hand off to the carrier before close of business. That means you can announce a new program and have branded shirts ready when members show up. Transit takes 2 to 5 business days standard, so a Tuesday 2 PM order ships Wednesday and arrives by the following Tuesday. For time-critical launches, expedited shipping cuts transit to 1 to 3 days. Orders after 3 PM Eastern, or on weekends and federal holidays, ship the next business day.
Staff Sizing and Order Quantities
Fitness studios rarely order one size. A staff of 8 to 12 trainers across your facility typically spans XS to XXL, and your front desk may need a different quantity than your studio floor. DTF transfers run with no minimum order on standard transfers, so you can print 20 shirts with 5 different sizes, or print 50 matching shirts in bulk. Pricing is straightforward: $0.06 per square inch of your design's bounding box. A 10-inch by 10-inch logo costs $6 per transfer, the same across all 50 shirts. Choose your sizes at production. No waste.
Pricing for Typical Gym Orders
Studio branding comes in predictable sizes. A 5-inch by 6-inch chest logo runs $1.80 per transfer. A 25-shirt merchandise run with that design costs $45 in transfer costs. Add a back design and you're at two per shirt: front logo $1.80, back graphic $4.80 equals $6.60 per shirt. A 25-shirt run with both designs costs about $165 in transfers. Free shipping applies to orders $99 and up. Local pickup from our Huntington facility is same-day after production by appointment, or local delivery via courier is available at checkout for eligible Long Island addresses.
Design Tools Speed Up Launch Day
You don't have to start from scratch. Upload your logo or choose from 2,434 ready-to-print designs in our catalog. A browser-based knockout tool removes backgrounds from your graphics in seconds. Our gang sheet builder lets you layout multiple designs at once if you're bundling merchandise. Artwork should be 300 DPI PNG with transparent background at final print size, ready to hand to us. Speed matters here, so we don't require proof approvals or back-and-forth revisions on standard orders. Submit your artwork and production starts immediately.
Durability Through Commercial Wash Cycles
Fitness studios are performance environments. DTF transfers hold up to 50+ commercial wash cycles at 104F when applied per spec. Press settings are straightforward: 300 to 325 F for cotton, 285 to 300 F for polyester, 10 to 15 seconds, medium-firm pressure. If a transfer arrives defective or incorrect, we reprint it at no charge. Report within 7 days of delivery with photos. The durability spec means staff apparel survives frequent washing and your branded merchandise stays branded for years, not weeks.
Who orders from Muttontown
Trainer Teams
Staff trainers launching a new program need branded tank tops or t-shirts ready for opening week. Order by Tuesday 2 PM, print same-day Wednesday, ship and arrive by the following Tuesday. Your team walks in branded from day one.
Merchandise Drops
Gyms with merch tables stock branded apparel quarterly. Gang sheet printing cuts per-unit cost on bulk runs of 50 or more. Order 75 shirts across multiple sizes, specify the mix, and we produce and ship same-day.
Event and Seasonal Campaigns
Summer class series, holiday member appreciation merchandise, or a summer camp rebranding needs apparel ready on schedule. Same-day production means you don't delay your launch date waiting for print.
Trial Designs and Pilots
Testing a new logo, trying a limited colorway, or launching a signature series doesn't require bulk commitment. No minimum order means you can print 10 to 20 shirts to validate a design before bulk production.
Muttontown questions
- Can I order different sizes in the same design?
- Yes. Specify your size mix at checkout (XS, S, M, L, XL, etc.) and we apply the same design to each. No minimum and no per-size upcharge. Cost is per transfer, regardless of the garment size, so a 10-inch by 10-inch design costs $6 whether it's printed on a small or XL.
- What if I need shirts for a class launch next week?
- If you order by 3 PM Eastern on a business day, we print, pack and ship that same business day. Standard delivery is 2 to 5 business days. Expedited shipping cuts it to 1 to 3 business days. For urgent timelines, expedited gets your order to you by mid-week. Local pickup same-day is also available by appointment.
- How much does a staff order typically cost?
- A 12-shirt staff order with a 5-by-6 inch chest logo is $1.80 per shirt in transfer costs, totaling $21.60. Add a back design and you're at $6.60 per shirt, totaling $79.20. Shipping is free on orders $99 and up. A 25-shirt merchandise run with front and back designs runs about $165 in transfers plus free shipping.
- Do I need to provide finished artwork?
- Ideally yes, 300 DPI PNG with transparent background at final print size. But we offer shortcuts: choose from 2,434 ready-to-print designs in our catalog, or use our knockout tool to strip backgrounds from your logo in seconds. We also provide a drag-and-drop gang sheet builder if you're bundling designs.
- Can I order the same design in different colors?
- Yes. We produce each color version on its own production run at standard pricing, $0.06 per square inch. Order by 3 PM and all colors print the same-day. Submit color specs in your artwork or order notes and we handle the rest.
Talk to someone about a Muttontown order
Call 631.458.3842 or email [email protected]. Pickup is by appointment at our Huntington shop.
Serving Muttontown
- Township and county
- Nassau County, Nassau County
- Local courier
- $19.99 flat rate, shown at checkout for eligible addresses
- Pickup
- By appointment at 205 E Main St, Huntington