Leatherette Patches

Common Questions

What shapes are available for leatherette patches?

Eight production-locked shapes across 14 total size combinations: Circle (2", 2.5", 3"), Rounded Square (2", 2.5"), Rounded Rectangle (2" x 3", 2.5" x 4", 3.5" x 2.5"), Hexagon (2.5"), Half Hexagon (2.5" x 2"), Diamond Hexagon (2" x 3", 2.5" x 4"), Oval (4" x 3"), and Elongated Rectangle (4" x 2"). The 4" x 2.5" rounded rectangle silhouette ships as the 2.5" x 4" variant rotated to match the classic Carhartt hat patch orientation. Each shape is precision die-cut from the leatherette substrate before the raised UV print step.

What colors are available for leatherette patches?

Six production-locked colors: tan (classic brown leather), sandstone (light tan / sand), grey (modern grey leather), black (deep matte faux leather), pink (dusty leatherette pink), and blue (denim-leatherette blue). All six read consistently across production runs and pair cleanly with full CMYK UV print on top.

How is leatherette patch pricing structured?

Two-part flat: $4 per blank patch substrate plus $0.65 per square inch of raised UV print on top. That produces predictable line pricing across the size range: $6.04 for a 2" circle, $6.60 for a 2" rounded square or half hexagon, $6.93 for a 2" x 3" diamond hexagon, $7.19 for a 2.5" circle, $7.25 for a 2.5" hexagon, $7.90 for a 2" x 3" rounded rectangle, $8.06 for a 2.5" rounded square, $8.59 for a 3" circle, $8.88 for a 2.5" x 4" diamond hexagon, $9.20 for a 4" x 2" elongated rectangle, $9.69 for a 3.5" x 2.5" rounded rectangle, $10.12 for a 4" x 3" oval, and $10.50 for a 2.5" x 4" rounded rectangle. Add quantity to scale; the per-unit number stays flat.

Can I order multiple shapes and colors in one order?

Yes. Each shape, size, and color combination is an independent variant, so you can mix and match freely across the 84 available variants in a single order. The 10-unit minimum applies per variant, so order at least 10 of each shape, size, and color combination you select.

Why is the substrate priced separately from the print?

Because the leatherette blank itself has a real per-piece material cost that doesn't scale with print area. Pricing it explicitly lets a decorator see the substrate cost separately from the UV print cost and quote downstream accordingly. The $4 number reflects the leatherette stock, die-cut step, and edge finishing.

Can leatherette patches be heat-pressed or do they need to be sewn?

Both. Heat-press backing is the standard and presses at 280 to 300 degrees F for 15 seconds with firm pressure. Sew-on backing ships on request for jacket panels, bags, and any application where mechanical attachment is preferred over adhesive bond. Specify backing in the order notes.

Are leatherette patches real leather?

No. Leatherette is a polyurethane-coated synthetic leather with a textured grain that mimics genuine leather. For apparel and headwear decoration, leatherette is functionally identical to real leather at a lower price, with better color consistency across production runs and no sourcing complexity.

What is the minimum order for leatherette patches?

10 units per shape, size, and color combination. No digitizing fees, no tooling fees, no setup fees, no volume tiers above the 10-unit minimum. Mix and match across the 84 available variants but order at least 10 of each combination you select.

Are leatherette patches suitable for outdoor headwear?

Yes. Leatherette and the cured raised UV branding both tolerate sun, rain, sweat, and outdoor wear without significant degradation. Wash testing on structured headwear holds bond integrity through 30-plus cycles. This is one of the most durable patch options for outdoor brand programs.